Steam generators are the invisible heroes in numerous branches of industry. From heating and cleaning to humidifying and sterilizing, steam plays a key role across all its applications.
In the textile industry, for example, steam ensures flawless smoothness of fabrics and assists in heating process water. The food and beverage industry, on the other hand, harnesses the power of steam for pasteurization and cooking of products, as well as for the thorough cleaning of tanks, surfaces, and containers. And in the healthcare sector? Hardly any sterilization method is as safe as the use of steam!
Steam is therefore an irreplaceable element in various industries. As always, we at JUMAG are available to our customers with advice and support when it comes to steam generation. Therefore, we would like to introduce you to a steam generator that stands out as a particularly high-performance product: the rapid steam generator, which is characterized by its rapid generation of saturated steam.
The rapid steam generator: The heart of innovative steam generation
As the name suggests, the flash steam generator specializes in the particularly rapid production of steam. It involves generating saturated steam from a pressure range of 0.3 to 150 bar. The flash steam generator requires less installation space than a shell boiler, thus saving floor space during operation.
The greatest advantage over the shell boiler lies in the freedom from installation and monitoring criteria that apply to flash steam generators, whose pressure-volume product (i.e., the volume multiplied by the pressure) does not exceed 1,000. The flash steam generator thus combines the advantages of minimal space requirements and reduced regulatory effort while maintaining a consistently high performance.
The kings of the fast steam generators
And what does that look like in concrete terms? In the world of rapid steam generators, there are two particularly common systems:
- Forced-flow boilers
- Dwarf water chamber boilers
At JUMAG, we rely on the dwarf water chamber boiler and will introduce it in more detail below.
The dwarf water chamber boiler
The small water chamber boiler impresses with 5 relevant features, which we have summarized for you below:
1. Low-maintenance centrifugal pump: Uninterrupted efficiency
The small water chamber boiler delivers on its promise of continuous efficiency in production thanks to a low-maintenance centrifugal pump, which enables continuous operation with minimal additional effort.
2. Robust evaporation system with up to 11 mm wall thickness: Focus on longevity
The wall thickness of the evaporation system reaches up to 11 mm. This guarantees high stability and thus a particularly long service life for the unit.
3. Flue gas heat exchanger as standard: Energy efficiency from the start
Energy efficiency is a key focus in every industry today. The small water chamber boiler promises particularly high energy efficiency thanks to its four flue gas flues, which are standard. A flue gas heat exchanger is therefore always included.
4. Diverse burner options: Freedom for the customer
And what if the Weishaupt burner doesn’t meet the customer’s requirements? This isn’t a problem with the small water chamber boiler, as it offers customers freedom of choice: All common industrial burners can be used with it.
5. Residual steam moisture: Optimal drying results
Experts in the use of steam in industry share a disagreeable topic: the residual moisture of steam. In this context, the small water chamber boiler sets new standards. With a residual moisture content of 3-5% before the steam dryer, it already enables impressive drying results. With a correctly designed steam dryer, this residual moisture is even reduced to less than 0.1%. This precision in steam generation makes the small water chamber boiler particularly attractive for applications where minimal residual moisture is crucial.
And this is how it works: The dwarf water chamber boiler in practice
The double-water chamber boiler is characterized by its efficient design:
The feedwater is refilled into the pressure vessel via the flue gas heat exchanger by a boiler pump, depending on the water level in the evaporation system. The burner is always controlled based on the steam pressure. Multi-pass flue gas routing ensures heat transfer from the flue gas to the water via the evaporation system. The steam is dried inside the evaporation system. Finally, additional heat is transferred from the flue gas to the fresh water in countercurrent in the flue gas heat exchanger.
The effective coordination of all components ensures smooth operation.
The dwarf water chamber boiler at JUMAG
Customer satisfaction is paramount for JUMAG, as our references demonstrate. That’s why we’ve perfected the small water chamber boiler in our product range.
Reliable technology thrives on high-quality materials, and that’s where we come in. We use high-quality materials from local sources and ensure maximum sustainability: Our small water chamber boiler eliminates long supply chains in production and is particularly durable thanks to the quality of the materials used.
Energy efficiency is also a key part of a sustainable product. That’s why our small water chamber boilers are designed to consume no unnecessary energy, even at high output. This protects not only the environment but also our customers’ operating costs.
Added to this, of course, is the reliability of steam generation. After all, what good are the greatest advantages if they can’t be relied upon in practice? Reduced downtime and consistent performance are part of our firm customer promise.
The same applies, of course, to our safety standards. Anyone who works with steam generation knows that compliance with the highest safety standards is just as essential as high production performance. Our customers can breathe a sigh of relief here, because our technologies are fundamentally aligned with the most modern safety standards.
As specialists for steam generators, we see ourselves as providers of comprehensive solutions. Our goal is therefore to find tailor-made steam generator solutions for our customers’ individual challenges.
And this solution-oriented approach naturally includes one thing: a reliable and closely knit service network. With our 24/7 service hotline, we guarantee our customers professional support around the clock. Because with us, service doesn’t end with installation – we support our customers throughout the entire service life of their systems.
Our concrete tips for effective operation
Even though we at JUMAG are personally available to our customers at any time, we would like to offer a few tips in advance.
1. Consider the minute load
Seemingly small details often have a big impact: Your steam system must always be designed according to the minute load of your process to ensure that steam demand is met throughout the entire production process.
2. Focus on water treatment
The quality of the water used has a direct impact on the performance and service life of your steam system. Therefore, investing in high-quality water treatment to prevent deposits and corrosion is doubly worthwhile.
3. Regular cleaning
The recommended cleaning intervals for your steam system should be followed as closely as possible. This also prevents deposits and avoids the risk of failure. The components of your steam generator are particularly important in this regard.
4. Annual functional and safety check
At JUMAG, we offer our customers a functional and safety check once a year. This ensures a long service life for the equipment, as problems are identified early and safety standards are maintained. Offering training directly from the manufacturer provides an additional safety guarantee.
5. Operator Training
Our JUMAG operator training courses have already received positive feedback in many locations. The entire operating team should be sufficiently trained to recognize signs of problems early and be able to respond. This prevents breakdowns and maintains smooth operation.
6. Monitoring and Data Analysis
With a monitoring system (JUMAG Connect) implemented in your steam system, you can easily connect to the steam generator from any location to view or modify data. This allows you to identify and resolve potential problems more quickly and cost-effectively.
Your solution is our concern
If the modern rapid steam generator could be the right solution for your business, simply contact us for more information or take a look at our brochure. Together, we’ll find the right steam generator solution for your business!
